Case studies
Four programs, four numbers that moved.
Every study below names the customer, the process, the material and the volume. If a claim does not have a number attached, we left it out.
Meridian Robotics
9 wks to 6 days
Iteration cycle
Cut a 9-week chassis iteration loop to 6 days
Meridian was waiting on a job shop that quoted by email. Moving the chassis plate set to instant quoting let their mechanical team order three design revisions in the time one used to take.
- Process
- Laser + sheet metal
- Material
- 5052-H32, 0.080 in
- Volume
- 12 to 400 per release
Northbeam Energy
-31%
BOM cost
Took 31% out of the bill of materials on a bus bar assembly
Our DFM feedback flagged that eleven separate copper pieces could be nested as three. The redesign removed eight part numbers and two assembly operations.
- Process
- Laser cutting
- Material
- C110 copper, 0.125 in
- Volume
- 2,400 per quarter
Calder Medical Systems
14,000
Parts, zero rejects
Held ±0.002 in across 14,000 passivated 316L brackets
A Class II device needed traceable stainless at volume with no dimensional drift. We ran it across four lots in eleven months on a single fixture set.
- Process
- CNC machining
- Material
- 316L stainless
- Volume
- 14,000 over 11 months
Arbor Labs
7 hours
Quote to shipped
Same-day turn on a fixture that unblocked a tool install
A field engineer uploaded a DXF at 08:40 and had the part on a truck by 15:20 the same day. The tool came up on schedule.
- Process
- Laser cutting
- Material
- 6061-T6, 0.250 in
- Volume
- 4 pieces
Coverage
Industries we run production for
Regulated and unregulated, prototype through release. Ask us for references in your sector.
Robotics
Chassis, brackets, end effector plates
Aerospace
Ground support, tooling, AS9100 flight hardware
Medical devices
Passivated 316L, cleanroom-ready packaging
Energy storage
Bus bars, module frames, thermal plates
Semiconductor
Vacuum-compatible fixtures and shields
Consumer hardware
Enclosures, bezels, cosmetic finishes